Smart Monitoring System for Gasoline Transfer Tanks
A smart monitoring system for gasoline transfer tanks integrates sensors, connectivity, and data analytics to enhance safety, efficiency, and compliance. Here’s how it operates:
1. Core Components
- Fuel Level Sensors: Ultrasonic or pressure-based sensors provide real-time volume tracking (±1% accuracy).
- Vapor Pressure Monitors: Detect hazardous fumes and trigger ventilation if thresholds are exceeded.
- Temperature & Humidity Sensors: Prevent overheating and condensation risks.
- Leak Detection: Hydrostatic or electrochemical sensors identify liquid/gas leaks (sensitivity: <0.5 GPH).
- GPS & Tilt Sensors: Track location and alert if tanks are moved or tilted beyond safe angles (e.g., >5°).
2. Data Transmission
- Wireless Connectivity: 4G/LoRaWAN transmits data to cloud platforms or local hubs.
- Edge Computing: Onboard processors filter false alarms (e.g., temporary pressure spikes).
3. User Alerts & Automation
- Mobile/Desktop Dashboards: Display fuel levels, leak alerts, and maintenance schedules.
- Automated Shutoffs: Close valves if leaks or overfills are detected.
- Predictive Maintenance: AI analyzes sensor trends to warn of seal degradation or pump failures.
4. Compliance & Reporting
- EPA/FMSCA Compliance: Logs vapor recovery data and generates audit-ready reports.
- Theft Prevention: Geo-fencing alerts unauthorized movements.