Work in a well-ventilated outdoor area away from open flames, sparks, or heat sources. Disconnect the vehicle's battery to prevent accidental ignition.
- Ensure proper ventilation to avoid fume accumulation
- Keep fire extinguisher nearby as a precaution
- Wear protective gloves and safety glasses
- Avoid working alone when possible
Drain all remaining gasoline from the tank using a siphon hose. Store the drained fuel in a sealed, approved container for proper disposal or reuse if clean.
Loosen and disconnect fuel lines, electrical connectors, and mounting brackets. Handle the tank gently to avoid bending or cracking it.
- Place the tank on a clean, flat surface lined with a non-absorbent material
- Take photos before disconnecting lines for reference during reassembly
- Label connectors and lines to ensure proper reconnection
For loose sediment, tilt the tank carefully to pour out debris, then use a soft-bristled brush to scrub away stuck-on residue.
- For stubborn clogs in the tank's outlet or fuel strainer, use compressed air
- Never use sharp tools that could damage the strainer or tank walls
- If the fuel strainer is heavily clogged, replace it with a new one
Inspect the tank for signs of rust, cracks, or corrosion. These issues can worsen clogs over time and may require tank repair or replacement.
- Reconnect the fuel lines, sensors, and mounting brackets securely
- Ensure all seals and gaskets are intact before reassembly
- Refill the tank with fresh gasoline
- Reconnect the battery and start the engine to test fuel flow
If the engine runs smoothly without sputtering, the clog is resolved.