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How to avoid petrol fuel tank impact when unloading oil at a gas station

2025-05-24 Leave a message

Fuel Unloading Safety Procedures

Flow Rate & Pressure Control

  • Begin unloading at 50-70 L/min, gradually increasing to 100-150 L/min
  • Maintain inlet pressure below 0.3 bar to prevent tank damage
  • Use flow meters and pressure gauges for real-time monitoring

Contaminant Prevention

  • Use bottom-up loading via submersible pumps to reduce splashing
  • Check water draw-off valves before unloading
  • Water (density: 1,000 kg/m³) can damage engines if mixed with fuel

Critical Check:

Never unload fuel into tanks with unknown water content - test first using water-finding paste

Vapor & Pressure Management

System Function Specification
Vapor Recovery Redirects displaced vapors Stage II systems required in many regions
Breather Valves Maintain pressure balance Must handle flow rate; prevent vacuum >-0.2 bar

Static Electricity Prevention

  • Ensure grounding system with resistance <10 ohms
  • Use static-dissipative nozzles
  • Petrol vapors ignite at 1.3-6% concentration in air

Tank Level Monitoring

  • Use ATG systems for real-time level monitoring
  • Stop at 90-95% capacity for thermal expansion
  • Petrol expands ~0.7% per 10°C temperature rise

Training & Emergency Preparedness

  • Train staff to recognize abnormal pressure signs
  • Maintain spill response kits with absorbents
  • Conduct regular emergency drills

Safety Protocol:

Immediately halt unloading if any irregularity is detected - safety takes priority over schedule

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