News

Why is an anti-overflow device installed at the petrol fuel tank filling port

2025-05-24 Leave a message

Fuel Tank Anti-Overflow Device

Safety Functions

  • Blocks fuel entry at 95% capacity to allow for thermal expansion
  • Prevents fire hazards (petrol flash point: -43°C)
  • Mitigates vapor explosions (flammable range: 1.3-6% in air)

Critical Safety:

Overflowing fuel creates immediate fire risks near ignition sources like static electricity or vehicle exhaust

Environmental Protection

  • Reduces VOC emissions that contribute to smog
  • Prevents soil/water contamination from spills
  • Complies with EU Stage V and EPA SPCC regulations

Tank Protection

  • Maintains vapor-liquid balance (fuel expands ~0.7% per 10°C)
  • Prevents damage from excessive pressure (>1 bar)
  • Protects EVAP system from liquid fuel flooding

Regulatory Compliance

Standard Requirement
ISO 9001 Quality management for automotive components
GB 18285 (China) Vehicle emissions control standards
Nozzle shut-off Automatic activation before full capacity

Design Mechanisms

  • Floater valve: Buoyant float blocks vent tube when full
  • Venturi effect: Airflow changes trigger shut-off
  • Integrated with pump nozzle pressure sensors

User Considerations

  • Avoid "topping off" after automatic shut-off
  • Cold weather: Prevents water displacement into fuel stream
  • Never override the safety mechanism

Maintenance Tip:

Regularly inspect the filler neck and anti-overflow device during routine vehicle servicing to ensure proper operation

Send Inquiry
code